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DEVICE FOR GLASS LAMINATION GLD-4.1/2,5 IR

uls03

DEVICE FOR GLASS LAMINATION GLD-4.1/2,5 IR

APPOINTMENT:

  • triplex manufacturing by vacuum lamination;
  • decorating of glass, MDF, metal;
  • production of triplex-glass block;
  • manufacture of decorative laminated glass.

Heating method    IR (device operates on the principle of programmable infrared heating of vacuum package «glass-film-glass».

MAIN CHARACTERISTICS:

  1. Computerized intelligent temperature control system throughout all volume of product.
  2. An integrated system of vacuum table equalization — prevents imbalances.
  3. Automatic system to maintain vacuum within the specified settings.
  4. Automatic heater power regulation according to temperature in heating zone (PID controller).
  5. Upper and lower heating sections of independent management.
  6. Electronic control of vacuum system with digital display.
  7. Type of vacuum pumps: rotary vane.
  8. Performance of vacuum system, cbm/h: 63.
  9. Membrane’s material: heat-resistant silicone (4 mm).
  10. The method of technological cycle – communicating with continuous action.
  11. Modes of operation:
    • automatic;
    • semi-automatic;
    • manual.
  12. Overall dimensions, mm — 4300 2500*.
  13. Number of desktops — 2.
  14. Type of heating element — infrared sources with diffuse reflectors.
  15. Maximum heating temperature: 200 °C.
  16. Maintaining of temperature uniformity over surface (±) 2-3 °C.
  17. Lamination pressure kg / sq.m: 9700.
  18. Cooling of finished product: air.
  19. The ability to use new ionomer adhesive polymeric materials SENTRY GLAS.
  20. Power consumption: 60 kW.
  21. The maximum area of ​​one-time download, -10.25 sq.m.
  22. Overall dimensions, mm — 14000×5500×3000.
  23. Weight — 2000.
  24. Control parameters:
    • vacuum degree;
    • biaxial temperature gradient;
    • time of each operation;
    • absolute temperature.
  25. The type of film:
    • EVA. RTU. SENTRY GLAS;
    • THERMOPLASTIC POWDER PAINT.
  26. Maximum thickness of processed glass, mm — 30.
  27. Number of controlled heating zones — 12.
  28. Number of vacuum stations — 2.
  29. Temperature of lamination: 100-150 °C.
  30. Blocks of IR sources of the upper zone has individual control.
  31. The upper and lower sections of infrared emitters fitted with systems of spatiotemporal oscillations.
  32. The interior surfaces are lined with a special material, which provides diffuse reflection.
  33. The types of glass used for lamination:
    • colorless float glass;
    • tinted;
    • tempered;
    • enameled;
  34. The capacity of fully loaded device:
    • average productivity cycle for packages 4×4 — 30 min.