BELMAR

POWDER COATING EQUIPMENT

EQUIPMENT

FOR POLYMER SUBLIMATION DECORATION

CONTACTS

THERMAL VACUUM EQUIPMENT FOR POLYMER SUBLIMATION DECORATION WITH INFRARED HEATING

The equipment is designed for sublimation thermal transfer of images from a temporary image carrier (film) to various parts, on the surface of which a specialized powder polymer coating has been previously formed, and which can withstand heating up to a temperature of 200°C.

As a polymer primer base for sublimation decoration, it is necessary to use only specialized powder primer in combination with a thermal transfer film and all must be certified according to the international standard QUALIDECO. Only such a combination allows you to give the highest design quality and with the maximum guarantee of long-term safety of the pattern clarity while external use.

WHAT CAN BE DECORATED:

  • profile of window-door and facade architectural systems;
  • furniture profile systems;
  • household or standard profile systems;
  • facade cassette systems;
  • laundry group profile;
  • extrusion profile of roller shutter systems;
  • some types of accessories;
  • sheet: glass, metal, mdf, etc.

A main feature of our equipment is the use of short-wave infrared radiation of linear halogen quartz saucers, as a result of which optimal temperature conditions are provided for the formation of a stable pattern on the decorated surface. Due to space-time management, infrared radiation ensures uniform distribution of the thermal field on the surface of the products and their uniform heating. An important feature of the infrared system is the lower installed capacity of the heaters and a relatively quick rise to the working temperature compared to convection systems of a similar purpose.

MODEL PDU 7,2/60

SPECIFICATIONS:

  • dimensions of the heating unit (LxWxH) – 8.0 × 1.8 × 1.8 m;
  • unit weight – 1.5t;
  • power supply – 3×220 V with neutral, 50 Hz;
  • maximum power consumption – 60 kW;
  • number of IR sources – 60 pcs.;
  • deviation from the set temperature no more than 1°С;
  • number of vacuum ejectors – 2 pcs.;
  • productivity of the vacuum system – 18 m3/h;
  • working range of the vacuum system from -0.1 to -0.9 kgf/cm2;
  • the accuracy of the vacuum stabilization system is 0.01 kgf/cm2;
  • the range of wavelengths of sources in the oscillation mode from 0.78 to 2.0 μm;
  • working pressure in the pneumatic system is 6-8 Bar;
  • the number of vacuum connectors on the vacuum carriage is 14 pcs.;
  • the maximum length of the profile product is 7.2 meters;
  • the maximum section of the profile product is 0.3 x 0.3 m;
  • average heat treatment time (depending on loading) 10-15 min.;
  • pneumatic automatic door control;
  • programmable mode of space-time oscillation of IR heating;
  • programmable four-channel thermal stabilization algorithm;
  • independent mode of power management in each section;
  • mode of smooth on/off of IR sources;
  • visual indication of the efficiency of the sources;
  • cycle programming mode in each section;
  • real temperature control along the entire length of the chamber;
  • independent control of the temperature of the upper and lower zones in each section;
  • computer control;
  • operator’s touch panel;
  • programmable mode of operation;
  • manual operation mode;
  • productivity of 70 profile products per hour;
  • necessary production area from 100 m2;
  • number of working personnel 2-4 people;
  • one-way/two-way loading of products;
  • optionally equipped with a vacuum membrane press.

MODEL PDU 7,2/48 double side

MODEL PDU 3,5/32 one-side

MODEL PDU 3,0/36 double side

ARCHIVE MODELS